OBJECTIVES- Prepare your company for 5S Practices and Implementation
- Develop 5S Action Plan for Implementation
- Understand the concept and Importance of 5S Practices in Improving Quality and Productivity at workplace
- Initiate change to improve company performance
- Effective implementation of 5S Practices
PROGRAM CONTENT Importance of Productivity and Quality - How operational time is made up
- The 7 wastes
Approach of KAIZEN Techniques - What is KAIZEN techniques?
- Common aspect of KAIZEN programs
5S Practices in TQM - Various improvement programs integrated into workplace
- Overlapping areas between improvement program
- A suggested sequence of implementing improvement programs
Understanding the Philosophy and Power of 5S - 5S contributes to Productivity, Quality, Cost, Delivery, Safety and Morale
- Four major objectives of a 5S program
- The definition Seiri, Seiton, Seiso, Seiketsu, Shitsuke
- Examples of poor 5S practices
- Examples of excellence 5S practices
- The Red-Tag Strategy
- Example of classification of unnecessary items
- The 7 Seiton Principles
- Examples of 5S Standards in Office and Plant
Impact of 5S on Work Processes (KPI) - Quantitative
- Qualitative
- Work Culture Indicator
Step by step implementation of a 5S program - A six-step 5S two-year master implementation plan
- Step 1. Preparation - Step 2. The CEO official announcement - Step 3. Big Cleaning by all colleague - Step 4. Initial Seiri - Step 5. Daily Seiri, Seiton and Seiso - Step 6. Periodic 5S audit Assessment of Effectiveness of 5S Implementation - Types of 5S Audit
- Sample of 5S Audit Criteria
Four Key Factors for Successful 5S Implementation Group work: - Action Plan for 5S Implementation
- Case study to enhance the understanding of 5S concept
WHO SHOULD ATTEND - All levels of Executives and Personnel
- Quality Improvement Executives
- Safety and Health Personnel
- Production Executives and Supervisors
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